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May 26, 2010





 

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A jig made of 2 x 4's was set up to bend the 1/2 plywood to.


The plywood was fiberglassed on one side before installing it on the jug.  Two pcs of 3/4 inch plywood 4 inches wide are at each joint of plywood.  There are two layers of plywood with the joints staggered a four feet apart.



First layer up and looks good enough to continue.





Both layers up and the aft end is trimmed to shape.



First, fiberglassed between the jig components







and screwed to the deck with 1/4 x 2" stainless steel screws three inched apart.





After the jig components were removed the fiberglassing was completed and the remaining screws put in.


Trimmed and the top fiberglassed


Both sides completed.  The outside joint at the deck was filled with cabosil and radiused.

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