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May 26, 2010





 

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Generator Installation

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Generator sits on the stringers that are part of the water tank.  The generator bed was made with holes then marked on the stringers.

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Once marked the holes were cut and the foam was removed.

The hole is about three inches deep and six inches long. (extends two inches under on both sides of the hole)
Used polyester resin to fill the hole.  The resin was poured in small lifts so it would not get to hot while setting.  To get the bolts to line up I put them in the bed and let them hang in the resin and set, then filled the resin the rest of the way up.  Bolts are 1/2 x 4 inch.

Note:  I did get a little cracking in the resin as it set but not enough to warrant removing it.  I should have used epoxy as suggested and the cracking may not have occurred.


Gen Set bed complete with mounting holes for the generator pan.
To help with the vibration the holes for the bolts in the bed were enlarged to fit a piece of hose.

Neoprene strips were laid under the bed to help with the vibration also.  These strips were under the fuel tanks that were removed.
Generator all set.  It is a 9kw Cummins-Onan. It is bolted down with 3/8 bolts with fender washers on the bottom side.  Note:  I could not reach the bolt holes on the back side so I had to duct tape the bolt into a box wrench and slip it under the bed and push it up through the hole.
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